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Industry · 10 min · April 2, 2024

A short history of Wisconsin paper milling

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By Tom Beaumont·Published April 2, 2024·Industry

When customers ask why our zero-landfill commitment is feasible, the real answer is geography. Wisconsin sits on top of one of the oldest, deepest paper-milling traditions in North America, and that ecosystem makes recycling economics work here in ways they do not work in other regions.

The starting point

Commercial paper milling in Wisconsin began in the 1850s, in the Fox River valley between Lake Winnebago and Green Bay. The combination of fast-flowing water for power, abundant softwood timber, and proximity to Great Lakes shipping made it ideal. Within forty years the Fox River valley was the largest paper-producing region in the United States.

The shift to recycled fiber

By the mid-twentieth century, Wisconsin mills were among the earliest adopters of recycled fiber inputs. Several factors converged: regional environmental regulations on pulping discharge, the rise of inexpensive baled OCC supply from regional collection networks, and corporate parent decisions to invest in modernizing fiber recovery rather than expanding virgin pulping.

Today, the dominant mills in Wisconsin run on a mix of virgin and recycled fiber, with recycled fractions ranging from 30% to over 80% depending on the mill and the product.

What this means for our zero-landfill commitment

Our mill partner is roughly 41 road miles from our yard. They will take corrugate that other recyclers in other regions would reject. They will take wax-coated corrugate (until late 2025, see our note on that). They will take mixed loads that would not bale cleanly.

This proximity and capability is why we can promise zero landfill. We could not make that promise as confidently if we were operating in, say, Nevada, where the nearest mill capable of taking our off-grade corrugate is several hundred miles away.

The risks

Two real risks to the Wisconsin mill ecosystem.

First, consolidation. Mill ownership has consolidated heavily in the last twenty years. Several historic mills have closed. The remaining capacity is more concentrated, which means a single mill closure has bigger downstream effects.

Second, the long-term shift toward lower-grade fiber demand. As more global packaging moves to lower-basis-weight corrugate and more recycled content, the economics of premium-grade fiber mills change. Wisconsin mills are positioned reasonably well, but it is not a settled question.

Why we are writing this

Because customers ask. Because the local mill infrastructure is part of the answer to "is your sustainability claim defensible?" And because the history of how a region builds the supply chain that supports a sustainability commitment is genuinely interesting, in a quiet way.

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